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Metal tube rotor flowmeter

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1. What are the effects of medium changes on the accuracy of rotor flow meters?

The impact of medium changes on the accuracy of rotor flow meters is mainly reflected in three aspects: density, viscosity, and corrosiveness, which can directly lead to measurement errors and even equipment damage. 1. Density affects the force balance of the float when the density of the medium changes. When the density increases, buoyancy increases, and the float position is higher at the same flow rate, indicating that the flow rate is greater than the actual value; When the density decreases, the buoyancy decreases and the displayed flow rate is lower than the actual value. It is necessary to recalibrate according to the actual medium density or select a model with density compensation. 2. Viscosity affects high viscosity media, which will increase the resistance of the floats resistance to movement, causing the float to rise slowly and display a significantly lower flow rate. When measuring media with viscosity greater than 30mPa · s using a regular metal tube rotor flowmeter, the error may exceed 5%, and it is necessary to replace it with a low viscosity sensitive design cone tube or a specially coated float. Corrosive and wear-resistant media can corrode the surface of the float/cone tube, changing the geometry of the flow channel and the weight of the float; The medium containing jujube wood particles will wear down key components. Both will permanently damage the accuracy, and corrosion-resistant materials such as Hastelloy, PTFE lining, or ceramics must be selected according to the properties of the medium. Temperature and pressure have a joint effect, and changes in the medium are often accompanied by changes in temperat

Metal tube rotor flowmeter
ure and pressure. Temperature affects the density and viscosity of the medium, while pressure affects the force state of the float. It is necessary to synchronously check whether the working temperature and pressure are within the rated range of the instrument to avoid additional errors caused by excessive use. When gas-liquid two-phase flow affects the measurement of liquid, the mixing of gas (or liquid droplets in gas) will cause the float to jump violently and the reading to be completely inaccurate. Rotary flow meters are generally prohibited from being used for two-phase flow measurement, and bubbles need to be eliminated in advance or gas-liquid separators need to be installed. Note: The above data is based on the current national standard GB/T 26101-2022 "Metal Tube Float Flow Meter" in 2024 and the latest technical manuals from mainstream manufacturers such as Siemens and Emerson. In practical applications, it is necessary to strictly select and regularly calibrate according to the characteristics of the medium.

2. Common faults and solutions of metal tube rotor flowmeter

The common faults and solutions of metal tube rotor flowmeter are as follows:

1. Large measurement error. Gas medium is affected by temperature and pressure. Reason: Gas density changes significantly with temperature and pressure, and uncompensation can lead to errors.

. Solution: Adopting temperature and pressure compensation function, real-time correction of flow value through sensors. Reason for loosening of moving parts: Long term use or pipeline vibration can cause displacement of magnetic steel, pointers, counterweights, and other components. Solution: Verify by manually pushing the pointer: Press the pointer to the

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